Share on: Post on Facebook Add to your del.icio.us Digg this story StumbleUpon Twitter
  • Email to a friend Email to a friend
  • Print version Print version
  • Plain text Plain text

Heavy and Precision Machining

Font size: Decrease font Enlarge font

We provide heavy and precision machining for Job Weighing 30 Grams to 30 Tons with our Smart Tool Room & CNC Machining Facilities. Precision Accuracy in Concentricity, Perpendicularity & Parallelism in 0.003 (3 microns). Heavy Machining Accuracy in 0.01 (10 microns).

SPECIAL PURPOSE MACHINE (SPM)
SASI has sophisticated and specifically designed machines to carry out heavy and critical machining in single setting to achieve high degree of accuracies and geometrical references. These machines are design to carry out multiple machining and finishing operations simultaneously in one setting of the job.

SOME MACHINES FROM OUR SPM FLEET

VICGEM SHMS-10.0: Capacity-upto 10 mtrs long, 2mtrs diameter
Type-Boring, Facing, Milling, Internal / external and eccentric Machining and Grinding, Copy machining

VICGEM SHMS-7.5: Capacity-Upto 7.5mtrs long,2.75 mtrs diameter
Type-Eccentric machining & Grinding, Facing Turning , Boring , Milling

VICGEM SVMC -7.0: Capacity-Upto 5 mtrs height, 7 mtrs diameter
Type-Vertical machining, Facing, Slotting, Milling, Grinding, Boring, Spline Cutting.

VIJMAN SHMS-10.0: Capacity-upto 10 mtrs long with no diameter/height limitation
Type-Floor boring, Facing, Milling, Taper drilling

VIJMAN SHCC-0.7: Capacity-1 mtr long, 1 mtr diameter
Type-Centrifugal casting for white metal lining.

CNC MACHINES
For precision machining, the smart tool room at SASI has some of the latest, specifically designed, high torque, laser calibrated CNC machine tools to obtain close tolerance in the range of 0.5 micron. The CNC section is backed by ultra precision CNC Co-ordinate measuring machine (CMM) to measure long jobs having maximum height of 600 mm and width of 800mm. The high accuracy machining CNC programming and designing is further aided by latest CAMWORKS station CAD software.

SOME MACHINES FROM OUR CNC FLEET
Moving Column Horizontal Machine Station (HMC) - With 3 mtrs separate table. Fanuc OMID Controller
3 Axis Vertical Machining Centre (VMC) - Table size 1350 X 660, BT50, Siemens 828 Controller
4 Axis Vertical Machining Centre (VMC) - Table Size 1750 X 650, BT50, 30ATC, 300mm Rotary Table
5 AXIS Vertical Machining Centre (VMC)- Siemens 840 D Controller
Turning Centre 1500mm ABC, 840 Dia, 8 Station Turret with Siemens Controller.

MACHINE CAPACITY

30 gram to 30 tons with accuracy in concentricity, perpendicularity and parallelity in 3 to 5 microns for lighter jobs and 10 to 20 microns for heavy marching.

HEAVY MACHINE TOOLS

Beside SPMs and CNCs, SASI has some of the largest machining facilities in india. The fleet includes
Six meter floor radial drill (CSEPEL Budapest make)
Horizontal boring machine (STANKO Russia make)
Floor borer with Rocco(Italy) head 10 mtrs Long.
Hydraulic copying up to 10 mtrs long.   
Vertical  turret  lathe(DEFUM Poland make)
Crankshaft and cylindrical grinders
Fleet of MIG, TIG, SAW etc welding equipments with manipulators and positioners.
Utility and general purpose workshop machines including lathe, milling, balancing, radial drills, surface grinder, bandsaw, planner etc.

TESTING AND MEASURING WORK STATION

At SASI, we have some of the finest testing and measuring facilities to ensure quality and delivery of job as per exacting needs. Few equipment are –
Digital roughness tester
Coating thickness tester
Ultrasonic testing machines
Digital hardness tester
Magnetic crack detector
Vibration measuring meters
Fatigue testing machines
Bridge type all granite air bearing CNC co-ordinate measuring machine (CMM)
Other measuring and testing equipment of repute make

PORTABLE MACHINES
Fleet of portable machines and equipment to carry out on site, in situ machining of heavy masses with virtually no limitation of weight, size and shape of the component.