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Infrastructure

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The company is spread over 65000 sq ft of area with in plant guest house & lush green gardens, auditorium and plant buildings. Conveniently located on National Highway no3 in Indore one of the advance industrial city of central India which is well connected with trains, flight and road connection. The dry port at Indore effectively clears the custom formalities for any overseas assignment.

With installed Machines of over 500KW the unit is backed with uninterrupted power backup to ensure quality in continuous process.

The unit has a separate designing wing having licensed CAD-CAM software and CMM ensuring working on minute engineering details to give services and products of exacting needs.

An average work force experience and association of over 20 years with the company gives a solid strength to the company in terms of exposure to industrial plant spares and application helps in designing and manufacturing.

The fleet of special purpose machines, CNC machines and portable machines are best in its class to deliver high accuracies in critical machining and manufacturing. The testing and inspection department is equipped with hi tech and latest instruments for measurement and critical testing.

Testing Facilities

  • Digital Roughness Tester with least count of 0.001 micron Ra.
  • Digital Hardness Tester with HRC, BHN, HRB, etc. scale.
  • Color Ultrasonic Tester with various straight & angle probes.
  • Hand held permanent and Electromagnetic crack Detector(FMPI).
  • Die Penetrant test kit to detect surface cracks.
  • Coating Thickness Tester to measure coating thickness of Hard Chrome Plating, Zinc plating, Phosphating etc.
  • Vibration measuring meter having Frequency, Velocity and peak to peak Displacement measurement.
  • Bench type Magnetic Crack Detector to hold job up to 1000 kgs.
  • Ultrasonic thickness gauge.
  • Non contact type Laser guided Infrared Temperature meter for temp range up to 1100 degree C.
  • Rotary Fatigue testing machine.
  • Weighing scale, Microscope, Residual Magnetism meter.
  • Electrical & Electronics meter like Micro ohm meter, Oscilloscope, Multi meter, Megger, etc.
  • Dimension measuring instruments like Vernier callipers, Micrometers, Bore gauges, Height gauges, Dial gauges, Depth gauges, surface plate, straight edges, etc.
  • Tie up with III Party inspection agencies like BV, TUV, Lloyds, ICS, etc.
  • Testing of samples for analysis thru NABL approved Laboratories.
  • Bridge type all granite air bearing coordinate measuring machine(CMM) with 1000X800X600 mm measuring range and with Arco-CAD software. Can accommodate long components with 1000KGs weight.

Machines and Machine Tool

  • Lathe machines different type (Precision small to large heavy duty) to accommodate max turning diameter of 3mtrs for flange facing and turning , 3500 mm dia turning in a length of  7 mtrs.
  • “VICGEM SHMS-10.0” Special purpose revolving center specially designed to accommodate crankshaft and similar 10mtrs long components with eccentric machining in 2.0mtrs dia. coupled with 10mtrs floor borer for multi machining, grinding and other finishing operation in one setting.
  • “VICGEM SHMS-7.5” Special purpose revolving center specially designed to accommodate crankshaft and similar 7.5mtrs long components with eccentric machining in 2.75mtrs dia.
  • Vertical and universal conventional milling machines.
  • “VICGEM SVMS-2.0” Vertical machining station with job holding capacity of 2mtrs.
  • Vertical turret lathe with 1350mm swing & 5 station turret. (DEFUM POLAND)
  • Horizontal boring machine with tail stock to accommodate job of 2750mm on 1250 mm Rotary table (STANKO RUSSIA)
  • “VIJMAN MCSG -6.0” Crankshaft / Cylindrical grinders to accommodate job up to 6000mm. Modified with twin grinding head for better accuracy in one setting.
  • Floor drill 6000mm Travel, 2750mm arm, 100mm spindle  with Tilting table (CSEPEL BUDAPEST)
  • “VICGEM SVMC -7.0” Moving column Vertical machining station (SPM) Can perform machining in various axis for job for diameter 7mtrs coupled with floor drill of 6mtrs to perform various operation in single setting for higher accuracies.
  • “VIJMAN SHMS -10.0” Floor borer 10mtrs long travel with Rocco Italy head having facility of 360` swill and 600mm quill.
  • “VIJMAN SVFH -5.0”  Vertical flame hardening station with controlled run out feature.
  • “VIJMAN SHCC -0.7” Centrifugal casting machine for Babbiting / white metal lining.
  • “VIJMAN MHMC -3.5” CNC Moving column Horizontal Machining Centre with no limitation of  job weight and size with specially designed moving table.
  • CNC 5 Axis machine for machining of very critical shape components like impeller/ Turbine blade. High torque with Siemens 840D controller. 
  • CNC Turning Center to accommodate job dia.  800mm in a length of 1500mm with 8 Tool changer & Siemens 802D controller having simulation facility.
  • CNC 3 axis Vertical machining centre table size 1350 X 650mm with high torque spndle motor and with Siemens 810D controller.
  • CNC 4 axis Vertical machining centre table size 1700 X 650mm, 30 ATC with Fanuc OM controller.
  • Balancing plate form with revolving head  accommodates job of 10mtrs length and 2mtr diameter for balancing with Field Dynamic Balancing machine.
  • Surface grinder with 1000 X 350mm table capacity
  • Various utility and General purpose workshop machinery  like Shaper, Slotter, Planner, Tool Grinder, Radial Drill, Band saw, Hand Tools, Material Handling Equipment Overhead Cranes and Trolley, DG sets, Compressor,Dynamic balancing machine, etc.
  • Super Finishing machines, Belt Polisher, Center less Grinding attachment, etc.
  • Special and general purpose Jigs / Fixtures, Tools and job holding devices for machining and fabrication.
  • MIG, TIG , Manual Arc Welding machines 600AMP suiting various fabrication need,  manipulator and other Tools & Tackles for fabrication.
  • Vibration Stress Relieving machine
  • Thermal spray equipments along with state of the art ARCONOMIC®  metal sintering plant.